Stud & Track Roll Forming Machines — ACERO Industrial Systems
ACERO stud and track roll forming line
Product line / Stud & Track

Stud & Track Roll Forming Machines

Every Stud. Every Track.

C-studs and U-track punched, cut to length and ready for the job site. US-engineered, specified and commissioned by ACERO.

01  /  Where it's used

From commercial buildings to residential homes and garages

Steel stud and track is the framing behind interior walls in homes, garages, offices and commercial build-outs. Two members do the work.

Steel studs framing interior walls
01 / The stud

The vertical member

The C-stud stands upright in the wall and carries the drywall sheet fastened to its face.

Steel track fastened to the ceiling holding studs in place
02 / The track

Top and bottom

The U-track runs along the ceiling and floor, fastened down, and holds each vertical stud in place.

02  /  See it run

Alpha Series with automatic stacker

Coil in, stacked and ready to ship. The Alpha line forms, punches, cuts and stacks stud and track without an operator touching the part.

Play video
PlatformAlpha Series
Max line speed165 ft / min
Web sizes2-1/2 to 8 in
Material16 to 20 GA
OptionsLabeling, 40 ft stacker
Across all platforms
165ft / min
Max line speed
1-5/8–10in
Web sizes
12–20GA
Material range
40ft
Automatic stacker
03  /  What it makes

Two profiles. One line.

C-stud, U-track and slotted track for commercial and residential framing, formed, punched and cut to length in a single pass.

C-stud profile
Profile A

C-Stud

Load-bearing and non-structural studs with lipped flanges, punched for service holes in line.

U-track profile
Profile B

U-Track

Top and bottom track to receive the stud — same web range, run on the same line.

Slotted track profile with vertical slots along both legs
Profile C

Slotted Track

U track with vertical slots punched along both legs, so studs can move with the structure above while staying fastened.

Web sizes
1-5/8″
to 10″

Across Genesis, Alpha and Maximus. Programmable lengths, programmable punch patterns.

ACERO stud and track forming stands with duplex chain drive
04  /  Capacity & control

Built to produce. Built to last.

Capacity

  • Up to 165 ft/min*
  • 12 to 20 GA steel
  • In-line hydraulic punching

Control

  • Touchscreen PLC controls
  • English & Spanish interface
  • Programmable punch patterns

Punched in line. Service holes, knockouts and screw holes are programmed through the PLC — no secondary operation.

05  /  Upgrade options

Add to your line

Build automation into the line as your production grows.

80-ton hydraulic punching press
Option 01

80-Ton Hydraulic Punching

Punches the web of the strip before it is formed.

80 ton · 19.7 in step
Flying punch and post-cut carriage
Option 02

Flying Punch & Post-Cut

Punches and cuts on the move, without stopping the line.

15 kW servo · ±2 mm cut
Inline inkjet profile marker
Option 03

Inline Profile Marking

Prints job or customer information on every profile after the cut.

Inkjet marker
40 ft pneumatic stacker
Option 04

40 ft Pneumatic Stacker

Air cylinders side-push finished profiles onto a pallet.

Stacks 8.2–39.4 ft
Powered runout tables and PET strapping machine
Option 05

Powered Runout & PET Packing

Carries each stack into the strapping machine and out again.

25 mm PET · 10–15 s cycle
06  /  Every stud. Every track.

Machine platforms — which fits you

Three stud & track platforms, built around the stage your business is in. Growth stages, not good-better-best.

The ProfessionalGenesis
The Producer · In the videoAlpha
The Volume ProducerMaximus
Max line speed*
90FT / MIN
165FT / MIN
165FT / MIN
Built for
Everyday stud & track
High-volume runs
Heavy gauge, wider webs
Web sizes
1-5/8 to 6 in
2-1/2 to 8 in
2-1/2 to 10 in
Material
16 to 20 GA
16 to 20 GA
Up to 12 GA
Options
5-ton decoiler, tables
Labeling, 40 ft stacker
40 ft stacker, packing

*Max line speed is forming speed. Finished output varies with punch pattern and cut length.

Gauge reference (structural): 20 ga ≈ 33 mil · 18 ga ≈ 43 mil · 16 ga ≈ 54 mil · 14 ga ≈ 68 mil · 12 ga ≈ 97 mil. Web sizes and gauges are nominal. Final material thickness, flange and leg sizes are confirmed at quote.

Punched in line

Service holes, knockouts and screw holes programmed through the PLC.

Stud & track vs light gauge steel

Stud & track lines run straight members by the piece. LGS machines punch and notch every member to a frame file.

Every line, before it ships

Inspected.
Commissioned.
Ready.

ACERO specs the platform, the tooling and the stacker to the profiles you run — then supervises installation and commissioning on your floor.

Talk to ACERO about your line.